内容简介
T/CCSAS 004-2019危险化学品企业设备完整性管理导则
Guidelines on equipment integrity management for hazardous chemical enterprises
2019-06-26 发布
2019-08-01 实施
目 次
前言...............................................1
引言...............................................1
1范围...............................................1
2规范性引用文件...........................................1
3术语、定义和缩略语.........................................1
3.1术语和定义.........................................1
3.2缩略语...........................................2
4设备完整性管理体系要求 ......................................3
4.1总则............................................3
4.2方针和目标.........................................3
4.2.1方针........................................3
4.2.2目标........................................4
4.3组织机构、资源、培训和文件控制...............................4
4.3.1组织机构、职责和资源 ................................4
4.3.2法律、法规和其他要求 ................................4
4.3.3 培训........................................4
4.3.4文件和记录......................................5
4.4设备选择和分级管理.....................................5
4.4.1设备选择.......................................5
4.4.2设S级管理......................................5
4.5风险管理..........................................6
4.5.1 总则........................................6
4.5.2危害识别.......................................6
4.5.3风的价........................................6
4.5.4风险控制.......................................6
4.5.5风险监测.......................................7
4.6过程质量保证........................................7
4.6.1 总则..............................................7
4.6.2前期管理.............................................7
4.6.3使用维护.............................................8
4.6.4设做理..............................................8
4.6.5更新改造.............................................8
4.6.6设备处置.............................................8
4.6.7各品配件.......................................8
4.6.8 供应商、承包商 ..................................8
4.7检验、测试和预防性维修...................................9
4.7.1 总则........................................9
4.7.2设备检验、测试....................................9
4.7.3預防性维修......................................9
4.8缺陷管理..........................................9
4.8.1缺陷识别与评价....................................9
4.8.2 缺陷响应与传达 .................................10
4.8.3缺陷消除 .....................................10
4.9变更管理.........................................10
4.9.1总则.......................................10
4.9.2变更申请......................................10
4.9.3变更评估 ................................... 10
4.9.4变更审批......................................11
4.9.5 变更实施 ....................................11
4.9.6变更关闭 .....................................11
4.10检査和审核.......................................11
4.10.1总则......................................11
4.10.2检査、内部审核和管理评审 ............................11
4.10.3外部审核.....................................12
4.11持续改进........................................12
4.11.1设备事故管理...................................12
4.11.2绩效评估 ....................................13
附录A （资料性附录）设备完整性管理要素与企业设备管理活动对照示例.................14
附录B （资料性附录）设各完整性管理各咼位职责示例.........................17
附录C （资料性附录）风险管理技术说明...............................18
附录D （资料性附录）压力容器和管道系统完整性管理活动示例.....................22
参考文献..............................................28
前言...............................................1
引言...............................................1
1范围...............................................1
2规范性引用文件...........................................1
3术语、定义和缩略语.........................................1
3.1术语和定义.........................................1
3.2缩略语...........................................2
4设备完整性管理体系要求 ......................................3
4.1总则............................................3
4.2方针和目标.........................................3
4.2.1方针........................................3
4.2.2目标........................................4
4.3组织机构、资源、培训和文件控制...............................4
4.3.1组织机构、职责和资源 ................................4
4.3.2法律、法规和其他要求 ................................4
4.3.3 培训........................................4
4.3.4文件和记录......................................5
4.4设备选择和分级管理.....................................5
4.4.1设备选择.......................................5
4.4.2设S级管理......................................5
4.5风险管理..........................................6
4.5.1 总则........................................6
4.5.2危害识别.......................................6
4.5.3风的价........................................6
4.5.4风险控制.......................................6
4.5.5风险监测.......................................7
4.6过程质量保证........................................7
4.6.1 总则..............................................7
4.6.2前期管理.............................................7
4.6.3使用维护.............................................8
4.6.4设做理..............................................8
4.6.5更新改造.............................................8
4.6.6设备处置.............................................8
4.6.7各品配件.......................................8
4.6.8 供应商、承包商 ..................................8
4.7检验、测试和预防性维修...................................9
4.7.1 总则........................................9
4.7.2设备检验、测试....................................9
4.7.3預防性维修......................................9
4.8缺陷管理..........................................9
4.8.1缺陷识别与评价....................................9
4.8.2 缺陷响应与传达 .................................10
4.8.3缺陷消除 .....................................10
4.9变更管理.........................................10
4.9.1总则.......................................10
4.9.2变更申请......................................10
4.9.3变更评估 ................................... 10
4.9.4变更审批......................................11
4.9.5 变更实施 ....................................11
4.9.6变更关闭 .....................................11
4.10检査和审核.......................................11
4.10.1总则......................................11
4.10.2检査、内部审核和管理评审 ............................11
4.10.3外部审核.....................................12
4.11持续改进........................................12
4.11.1设备事故管理...................................12
4.11.2绩效评估 ....................................13
附录A （资料性附录）设备完整性管理要素与企业设备管理活动对照示例.................14
附录B （资料性附录）设各完整性管理各咼位职责示例.........................17
附录C （资料性附录）风险管理技术说明...............................18
附录D （资料性附录）压力容器和管道系统完整性管理活动示例.....................22
参考文献..............................................28